SERVICE 02

Fabrication & Manufacturing

22,000 MT Annual Capacity Across 6-Acre Heavy Fabrication Facility

Fabrication & Manufacturing - Yatee Workforce in Action
Live Field & Factory ExecutionISO 9001 & 45001 Certified
SERVICE OVERVIEW

Integrated Engineering & Technical Excellence

Operating from our modern 6-acre manufacturing facility in Nandasan, Gujarat, Yatee utilizes automated CNC beam lines, multi-torch plasma cutting tables, automatic H-beam lines (PTW), submerged arc welding systems, and continuous roll-forming mills to produce world-class structural steel components with micrometer precision.

Core Engineering Capabilities

Automated Submerged Arc Welding (SAW)

Heavy-duty 4-head automatic SAW lines ensuring deep penetration and uniform fillet welds on built-up H-beams up to 2500mm depth.

High-Definition CNC Plasma & Oxy-Fuel Cutting

Precision cutting of high-tensile steel plates up to 100mm thickness with tight angular and dimensional tolerances.

Automated Shot Blasting (SA 2.5 Standard)

Through-feed centrifugal wheel blast cleaning removing mill scale, rust, and oil to ensure superior primer coat adhesion.

Multi-Coat Airless Spray Painting System

Controlled temperature paint bays applying zinc chromate, red oxide, and high-performance epoxy/polyurethane topcoats.

Our Engineering Execution Workflow

01

Raw Material Verification

Spectrometric chemical testing, ultrasonic flaw check, and thickness verification of incoming E350/E250 steel plates.

02

CNC Cutting & Bevelling

Direct nesting software programming to maximize plate utilization and produce accurate weld prep bevels.

03

Flange-Web Fit-up & SAW

Hydraulic fit-up clamping and automatic continuous submerged arc welding under automated flux recovery.

04

Shot Blasting & Protective Coating

Automated SA 2.5 abrasive blasting followed by airless primer application and barcode tagging for erection sequence.

Technical Standards & Software

Key Machinery & Equipment

  • Automated Dual-Torch SAW Beam Welding Lines
  • CNC 6-Axis Plasma Tube & Plate Cutting Center
  • 8-Wheel Centrifugal Plate & Section Shot Blasting Machine
  • Automated Z/C Purlin Mill with Online Hydraulic Punching

Welding Standards

  • AWS D1.1 / D1.1M Structural Welding Code - Steel
  • ASME Section IX Certified Welders
  • EN 1090-2 Execution Standard

Frequently Asked Questions

We exclusively utilize high-tensile steel plates with minimum yield strength of 345–350 MPa (ASTM A572 Grade 50 / IS 2062 E350 Grade) from primary mills like Tata Steel, JSW, and SAIL.

Direct Engineering Inquiry

Require Fabrication & Manufacturing?

Send your architectural drawings, bay dimensions, and load requirements to our design team for immediate review.

Request Technical Quotation

Key Advantages

  • Stringent Tolerances: Fabricated strictly within MBMA and AWS D1.1 structural welding tolerances.
  • High-Speed Throughput: Over 3,750 MT monthly output ensures on-time batch delivery for fast-track mega projects.
  • 100% Quality Traceability: Every fabricated component is marked with barcode tags linked to mill heat numbers.
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